Avoid Accidental Damage to Your Hydraulic Cylinder

Hydraulic cylinders play a crucial role in the operations of many businesses, and if you own one, you should be aware of the possible damage that could happen to it. Neglect and improper handling can take a toll on your hydraulic cylinder, which can lead to costly repairs or replacements.

Here's a list of some of the common accidental damage to hydraulic cylinders and ways to avoid them.


One of the most common mistakes business owners make is overworking their hydraulic cylinders. If you exceed the capacity of the cylinder, the pressure creates excessive heat that can damage the seals, which in turn can lead to leaks. It can also cause the cylinder to bend or even break. The best practice is to use the cylinder within its limits and avoid overloading it.


Another cause of hydraulic cylinder damage is contamination, which happens when foreign particles such as dirt, debris, or water seep into the cylinder system. Contamination can cause wear and tear on the cylinder seals and other components. In some cases, it can even lead to complete cylinder failure. You can avoid this by ensuring that the cylinder’s environment is clean and dry at all times.

Improper Installation

Improper installation is another common cause of accidental hydraulic cylinder damage. When installing a hydraulic cylinder, it is essential to follow the manufacturer’s instructions carefully. If not installed properly, the cylinder may not function as intended, which can lead to leaks, pressure loss, and other problems. Engage the services of a professional hydraulic service company to ensure proper installation.

Improper Maintenance

Proper maintenance is critical in ensuring long-lasting hydraulic cylinders. Neglecting maintenance is a common mistake made by business owners. If you do not lubricate the cylinder regularly, it will lead to corrosion and other damage. Before operation, check that the cylinder is fluid-free and that all connections are air-tight. Always inspect the cylinder for any dents, abrasions, or leakages to avoid further complications.

Environmental Factors

The environment in which your hydraulic cylinder operates can also lead to damage if you fail to consider it. For instance, low temperatures can cause the hydraulic fluid to thicken, which can affect the cylinder’s performance. Another environmental factor that can damage hydraulic cylinders is exposure to sunlight, which can cause cracks in the rubber seals. Make sure you know the operating temperature range suggested by the manufacturer, and keep cylinders away from direct sunlight.

Any business owner who relies on hydraulic cylinders should be aware of the common causes of accidental damage. Remember to always follow the manufacturer’s guidelines regarding usage, installation, and maintenance. If your hydraulic cylinder does get damaged, consider calling a hydraulic cylinder repair company for help.

To learn more about hydraulic cylinder repair services, reach out to a local company.